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Railguard system

Copper components A VIETNAM OUTSOURCING CASE STUDY Machining in Vietnam I. Overview Our customer is the largest manufacturer and supplier of premium hoses, solenoid valves, and water control products in the UK. The majority of these products are currently sourced from China (CNO). Some products are being developed in Vietnam, with efforts to identify and engage additional suppliers in Vietnam. The supplier specializes in brass products and operates within a village dedicated to brass and copper products in Vietnam. The brass products are machined using CNC machines. II. Main process Step 1:Copper extrusion Step 2: Surface broaching Step 3: CNC machining Step 4: Remove burrs and sharp edges Step 5: Final Inspection and Packing III. Detail process III. Challenges The product is simple, so there shouldn't be many difficulties with the suppliers. However, there are some areas where the suppliers need to improve and pay attention to: Control of thread defects. External defects such as cracks or surface damage on the product. Standardization of product quality control, measurement tools, and packaging methods according to customer requirements. IV. Solutions - Solution 1: The supplier controls the machining program and implements regular inspections to ensure thread quality. - Solution 2: Place multiple layers of fabric or foam in the tray containing the finished products after machining to reduce external defects caused by impacts. - Solution 3: VNO supports standardizing the format of quality management forms, measurement tools, and packaging standards during the production process. V. Summary Supplier comments: As this is an export product, the supplier places great emphasis on controlling the quality standards of the product to the highest level. The supplier hopes that the customer will increase production volume annually and diversify the range of brass products, which is the strength of the supplier. We Guarantee Successful Outsourcing Best delivery performance, competitive pricing, better commercial terms, stable supplier base, control lead time Effective and seamless workflow With millions of parts delivered annually and serving more than 30 international customers, we are practicing the most advanced workflow to ensure the satisfaction of our customers and suppliers - 7 mil part shipped annually - 98 % Quality acceptance Free consultation Book an online meeting within 24 hours Send Message Δ Read the full article

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Sub Copper components

Fiber Tube A VIETNAM OUTSOURCING CASE STUDY Military packaging in Vietnam I. Overview The customer is a UK-based company specializing in supplying products in the field of ammunition packaging. Their objective is to expand into the Vietnamese market to diversify their supply sources due to geopolitical influences. The FIBER TUBE product is a specific type of paper tube component, a part of the customer's packaging product supply chain. It is a product with very strict requirements that comply with MIL standards. VNO has collaborated with this supplier, working together to develop and refine the manufacturing technology of the product to best suit the machinery and existing technology conditions, upgrading management capabilities, and understanding of MIL standards. The project has been successfully implemented within the appropriate timeframe. II. Main process Step 1: Kraft, aluminum foil, polycoat, polylaminate, polyvinylaxetate and asphalt glues – Split to small dims Step 2: Winding – following to each construction requirement of fiber tube and drying Step 3: Punching and bending mold metal subcomponents – Injection mold plastic Step 4: Assembly – First Article Test - Inspection & packing III. Detail process Step 101 Qualified 100% IQC Material Inspection (Inspection level Importance ) Unqualification Review & Disposition Step 2 (PQC)02 Kraft, aluminum foil, polycoat, polylaminate, polyvinylaxetate and asphalt glues – Split to small dims Step 3 (PQC)03 Winding – following to each construction requirement of fiber tube and drying Step 4 (PQC)04 Punching and bending mold metal subcomponents – Injection mold plastic Step 5 (PQC)05 Assembly Step 6 (PQC)06 Qualified FAT Inspection Step 707 Write series number on out box & packing III. Challenges High-level management system The product ordered by VNO with high requirements to meet MIL standards poses a challenge: the awareness and competence of all factory staff aim for a high-level management system. Considering the actual conditions of machinery and equipment at the supplier during production: Production technology and equipment management do not meet MIL standards. There is a shortage of skilled labor. The supplier is not accustomed to the stringent quality requirements and features of the product. Therefore, during the product development process, we worked with the supplier's engineers for three months before receiving the first prototype. IV. Summary Through the collaborative effort and time spent working together, we have successfully addressed the changing issues and selected technologies suitable for the current conditions of the supplier, resulting in the creation of a finished product that meets the customer's requirements. We Guarantee Successful Outsourcing Best delivery performance, competitive pricing, better commercial terms, stable supplier base, control lead time Effective and seamless workflow With millions of parts delivered annually and serving more than 30 international customers, we are practicing the most advanced workflow to ensure the satisfaction of our customers and suppliers - 7 mil part shipped annually - 98 % Quality acceptance Free consultation Book an online meeting within 24 hours Send Message Δ Read the full article

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FIBER TUBE

Roof Jack A VIETNAM OUTSOURCING CASE STUDY Steel forming in Vietnam I. Overview The customer is an American company, specializing in providing products in the construction industry, some components are imported from China, their goal is to expand into the Vietnamese market and need to find some other suppliers. ROOF JACK has a detail appearance of a funnel shape. This is a product that does not require high dimensional tolerances, but must have the right technology to meet demanded productivity and achieve competitive price.https://youtu.be/4zAGgGeBaUM?t=612 VNO has worked with this supplier and co-developed with them to improve the production technology that best suits the available machinery conditions (Press machine). The project has been successfully deployed in the right time. II. Process Step 1 - Galvanized steel roll, Split to small dims, roll, Split to plates Step 2 - Punching & embossing Step 3 - Create edging 1,2,3 by punching mold Step 4 - Assembly – Inspection & packing III. Challenges Production Technology This is a product that the supplier has never produced before. - Products with complex assembly structure, thin sheets, medium size. Size requirements are not too strict (Normal Tolerances) - Requirements for bonding: Good surface, anti-rust and water leakage - For this product type, commonly used technology: Laser cutting, edge rolling by specialized machines - The problem posed: The supplier does not have this technology, only conventional presses. Overcoming current situation - Actual machinery and equipment conditions at the supplier during the production process: Currently only press machines, and a handful of other devices, - Insufficient and weak manpower. - The supplier is not familiar with the requirements of the quality of the appearance and the strict features of the product - During the product development process, we worked with supplier engineers and it took 3 months to deliver the first sample after being approved by our engineer team in Vietnam and China. IV.Summary Before and after comparision Duration 2 month Number of samples 8 Sample pass Sample pass 1st Production (before) Duration 1 month Number of samples 10 Sample pass 5 2nd Production (after) Through the time of combining and working together, we have solved the changing problems and selected the technology that is suitable with the current conditions of the supplier, and created the finished product according to the requirements of the US customer We Guarantee Successful Outsourcing Best delivery performance, competitive pricing, better commercial terms, stable supplier base, control lead time Effective and seamless workflow With millions of parts delivered annually and serving more than 30 international customers, we are practicing the most advanced workflow to ensure the satisfaction of our customers and suppliers - 7 mil part shipped annually - 98 % Quality acceptance Free consultation Book an online meeting within 24 hours Send Message Read the full article

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]

[vietnamoutsourcing]