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Advantages of dry powder roller granulation equipment npk fertilizer granulator
Advantages of npk fertilizer granulator
1. The granulation effect for ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. is particularly good, the ball formation rate can reach 85%, no drying, less investment and quick return.
2. The pair-roll extruder has no drying process, granulation at room temperature, one-time molding, low investment, quick results, and good economic benefits.
3. Low power, reliable operation, no three wastes discharge, stable operation, convenient maintenance, reasonable flow layout, advanced technology and low production cost.
4. The roller granulator has a wide adaptability of raw materials. It can be used for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, Inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
The working principle of npk fertilizer granulator:
This series of roller granulation is an extrusion sliding model. Its working principle is that the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and synchronized with the driven shaft through the split gear, and work in opposite directions. The materials are added from the hopper, formed by rollers, demoulded and pelletized, and passed through a pair of chains to be conveyed to the crushing screen studio, where the finished product particles (balls) are screened and separated, and then the returned materials are mixed with the new materials. Perform granulation. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.
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The organic fertilizer granulator machine has high granulation efficiency
The organic fertilizer granulator machine can control the solution to spray on the fine particles, so it has high granulation efficiency and low investment and operation cost, so it is widely used in many organic fertilizer manufacturers.
The granulator of organic fertilizer has the advantages of high granulation efficiency, no sharp angle and low differentiation rate, which can meet the requirements of large-scale production.
The organic fertilizer granulator machine uses the high-speed rotary mechanical stirring force and the resulting aerodynamic force to make the fine powder continuously realize the process of mixing, granulation, spheroidization and densification in the granulator, so as to achieve the purpose of granulation.
Features of agitator granulator:
1. The particles produced are spherical.
2. The content of organic matter can be as high as 100, realizing the granulation of pure organic matter.
3. Because the organic particles can grow up with each other under a certain force, no binder is needed in granulation.
4. The particles are solid and can be screened after granulation to reduce drying energy consumption. The fertilizer granulator machine price concessions.
5. The organic matter after fermentation does not need to be dried, and the moisture content of raw materials can be within 20-40%.
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How to improve the granulation success rate and granulation quality of the disc granulator.
In addition to the subjective factors of the raw material composition, the particle forming of the disc granulator also has an important relationship with the fineness of the raw material, the water content, the addition of auxiliary binders, and the angle of disc rotation. These problems must be tried continuously, according to the material situation to achieve a suitable ratio for oneself, make some improvements, we can achieve our expected value.
How to improve the granulation success rate and granulation quality of the disc granulator.
1. Grasp the moisture
The water content of raw materials is one of the main factors that affect the success rate of granulation and the quality of granulation. If the water content is too low, the difficulty coefficient of granulation will increase; if the water content is too high, the viscosity of the raw material will increase, the diameter of the particles is likely to be too large, and it will increase the difficulty of subsequent drying. Therefore, the moisture content of the raw materials should be moderate. Based on the basic data, the moisture content of the raw materials for disc organic fertilizer granulator machine should be between 25%-30%.Â
2. Selection of raw materials
Different raw materials have different degrees of adhesion, so when choosing organic fertilizer raw materials, attention should be paid to the combination of materials with different degrees of adhesion, which can improve the success rate of granulation and the quality of granulation. Under special circumstances, you can use an appropriate amount of binder.
3. The size of the raw material diameter
We all know in life that the smaller the diameter of the same substance, the easier it will be to stick together. The same is true for organic fertilizer raw materials, so the raw materials need to be pulverized by a pulverizer before granulation, and pulverized to about 50 mesh.
4. The skill of the operator
The grasp of the moisture content of raw materials and the control of the number of materials require skilled skills and experience of workers. Therefore, workers need to be trained before production, and only after the skills are qualified can they start production.
5. Selection of disc granulator
There are many organic fertilizer equipment manufacturers, and the equipment raw materials, human operating skills, and equipment process quality used by different manufacturers are definitely different. It is also very important to choose a high-quality equipment.
Fertilizer granulator machine price is only an indicator in the process of purchasing a product or service. If you simply compare prices, it is not so thoughtful. Price, quality, service, word of mouth, suitability for your own situation, etc. all need to be considered together. If you want to know more details, you can consult Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd.
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Processing advantages of disc fertilizer granulator
Disc granulator has good automatic classification function, and the product particles are relatively uniform, which can control the solution to spray on the fine particles, so the granulation efficiency is high, the fertilizer granulator machine price is low, so it is widely used in many organic fertilizer manufacturers.
Features of disc granulator:
1. The structure of disc granulator is novel and reasonable, and its weight and height are reduced. The process layout is flexible and convenient, which is suitable for the transformation of old plants.
2. The tilt angle of the large plate can be adjusted. The angle gasket is used for flexible and convenient adjustment.
3. The auxiliary power consumption is reduced by the integration of unpowered combined scraper.
4. The large plate is composed of plate body and plate section. Reduce the main motor power. The disc section can be adjusted up and down along the disc body of organic fertilizer granulator machine. The end of the disc joint is a side flange, which can ensure that the material ball will not be pulled or torn when it is discharged from the disc.
5. New desilting design, by no power combination scraper edge and bottom cleaning, angle cleaning scraper winding angle, combined with disc treatment technology, desilting, ball effect is good, will not appear big mud, ball diameter 90% in 3-5mm.
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Cow manure fermentation technology of cow manure organic fertilizer granulator machine
Composting equipment is used in the fermentation process of organic fertilizer granulator machine to make the manure stable and harmless under aerobic condition by aerobic microorganism, and then turn it into high-quality manure. In comparison, aerobic composting has the characteristics of simple process, less investment and low operation cost, which can effectively kill pathogenic microorganisms, and is a safe, effective and economic reasonable treatment and disposal method.
Processing steps of cow manure fermentation process of cow manure organic fertilizer granulator machine
1. In the fermentation tank for 2 days, the temperature will rise to 60 ℃ to 80 ℃, which will kill bacteria and insects.
2. On the fourth day in the fermentation tank, the odor was eliminated; Then on the seventh day, the material in the tank will become loose, dry and full of white hyphae.
3. In the tank fermentation to the ninth day, it will send out a kind of fragrance, which is almost the same as that of Daqu.
4. After ten days of fermentation in the tank, the material will be fully fermented.
5. It means that the fermentation stage is over and the material can be removed to the next process by forklift.
After fermentation, the general raw materials can be directly processed and granulated. If the raw materials are not treated and fermented according to the above methods, the whole set of equipment needs fermentation dumper, semi wet material crusher, horizontal mixer, organic fertilizer granulator machine, drum screening machine, dryer, cooler, drum screening machine, coating machine, automatic quantitative packaging machine, etc.
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Production technology principle of drum type npk fertilizer granulator
The material forms a rolling material bed by the friction generated by the rotation of the drum npk fertilizer granulator. The squeezing force generated by rolling makes the material containing a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder. Form larger particles. Since the drum granulator is generally inclined 1°~2.5° to the discharge end, the pellets slowly roll toward the discharge port while rotating with the cylinder. Qualified pellets leave the drum granulator and then enter the dryer for drying, and then go through screening, cooling, coating, packaging and storage. After being crushed, the on-screen material and the under-screen material are sent to the hopper as the return material and the basic fertilizer is granulated at the same time.
The mechanical principle of the drum npk fertilizer granulator is driven by the main motor to drive the belt and pulley. It is transmitted to the driving shaft through a reducer, and the split gear mounted on the driving shaft meshes with the large gear ring fixed on the body to work in opposite directions. The material is added from the feeding end through the inside of the cylinder. Through the function of the special structure inside the cylinder, it is made into pellets and flows out through the outlet. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be realized.
The cylinder of the drum granulator adopts a special rubber plate lining or acid-resistant stainless steel lining plate, which realizes automatic scar removal and tumor removal, eliminating the traditional scraper device. The machine has the characteristics of high ball strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance.
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Technical and design advantages of rotary drum granulator for compound fertilizer
Due to the new structure, the rotary drum granulator has many unique features in high efficiency, energy saving and environmental protection; ② The setting of polishing area can improve the roundness and compressive strength of the product; ③ The feeding and discharging device and tubular reactor are added to make the material react and form ball quickly at 0.3MPa and 130-150 ℃, which ensures the sealing and solves the dust pollution and water vapor emission
The function of the rotary drum granulator is to make the powder material pre granulate in the cylinder to form tiny particles with the particle size of 1-2 mm. The pelletizing effect of drum granulator will directly affect the pelletizing rate and product quality
The rotary drum granulator effectively prevents a large number of powder materials from flowing out with the granular materials, reduces the processing capacity and return material volume of the subsequent drying, cooling and screening equipment, reduces the power consumption of the subsequent equipment, and initially shows good economic benefits.
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Technical advantages of compound fertilizer granule production by drum granulator
Drum granulator is one of the key equipment in the production of compound fertilizer. Its function is to make powder material pre pelletize in the cylinder, and form a small particle with a particle size of 1-2 mm. The granulation effect of drum granulator will directly affect the pelletizing rate and product quality
The production line process of rotary drum granulator includes raw material batching machine, fertilizer mixer machine, crusher, rotary drum granulator, particle dryer, particle cooler, coating machine for finished product, and quantitative packaging machine for finished product.
The rotary drum granulator effectively prevents a large number of powder materials from flowing out with the granular materials, reduces the processing capacity and return material volume of the subsequent drying, cooling and screening equipment, reduces the power consumption of the subsequent equipment, and initially shows good economic benefits.
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Operating instructions for newly installed double roller npk fertilizer granulator
Since all the parts of the newly installed roller npk fertilizer granulator are not run-in, the equipment needs to be heated during the next startup, which usually takes 40-50 minutes. In the specific operation, first raise the temperature so that the V-belt of the motor can be pulled freely by hand, and then continuously pull the motor 8-10 times according to the normal operation plan. Then continue to heat up for about 10 minutes.
Before starting the npk fertilizer granulator, we have carried out preliminary temperature adjustments to the equipment. The handling of materials in the production process of the organic fertilizer production line is determined by the characteristics of the materials themselves. Therefore, it is necessary to continue heating after starting up, because normal production needs to continue to add heat; according to the different properties of plastics, different temperatures need to be adjusted.
Fertilizer granulator machine price is only an indicator in the process of purchasing a product or service. If you simply compare prices, it is not so thoughtful. Price, quality, service, word of mouth, suitability for your own situation, etc. all need to be considered together. If you want to know more details, you can consult Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd.
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Environmental protection, energy saving and tasteless organic fertilizer granulator machine
The environmentally friendly, energy-saving, odorless organic fertilizer granulator machine does not require a lot of energy consumption to start the equipment, and the operation of the roller granulator has the characteristics of pollution-free ventilation, and the equipment has a small footprint and has a deodorizing function. It can remove the peculiar smell of livestock manure in two days and achieve the effect of fresh air.
Solid waste applicable to organic fertilizer granulator machine:
Sludge, chicken manure, livestock manure, household garbage, sugar residue, distiller's grains, medicine residue, rice husk, MSG factory waste, straw and other raw materials for biological fertilizer production. It can also be produced from corn meal, bean meal, grass meal, etc. Mixed feed pelleting.
Fertilizer granulator machine price is only an indicator in the process of purchasing a product or service. If you simply compare prices, it is not so thoughtful. Price, quality, service, word of mouth, suitability for your own situation, etc. all need to be considered together. If you want to know more details, you can consult Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd.
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How much is an organic fertilizer granulator machine?
Solid waste applicable to organic fertilizer granulator machine:
Sludge, chicken manure, livestock manure, household garbage, sugar residue, distiller's grains, medicine residue, rice husk, MSG factory waste, straw and other raw materials for biological fertilizer production. It can also be produced from corn meal, bean meal, grass meal, etc. Mixed feed pelleting.
The different specifications of organic fertilizer granulator machine price is also different, and their functions are also very different. Some require a lot of labor to cooperate, but some are basically fully automated and only require people. A small part of the operation is enough. In comparison, the price of a device that is convenient to use is relatively high, and buyers still have to buy according to their own circumstances.
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Advantages of producing a wide range of disc granulator
The disc granulator can be widely used in gold dressing plants, coal mining plants and chemical, infrastructure and mechanized foundry workshops. This machine has simple structure, convenient adjustment and superior performance. The disc granulator is suitable for materials with a particle size of not more than 50mm, and is not suitable for conveying materials with high viscosity, not easy to flow, and materials with good fluidity. The fertilizer granulator machine price concessions.
Introduction of the advantages of disc granulator:
1. No drying process, granulation at room temperature, one-time molding, low investment, quick results, and good economic benefits.
2. Low power, no waste, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. Disc fertilizer granulator has a wide range of applicability, which can be used as organic fertilizer granulator or NPK fertilizer granulator. It can be used for granulation of various raw materials such as compound fertilizer, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.). Chemical fertilizer, etc.) compound fertilizer.
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Production technology of high concentration NPK fertilizer granulator
NPK fertilizer granulator is one of the key equipment in compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer.
The cylinder of high concentration NPK fertilizer granulator is lined with special rubber plate or acid resistant stainless steel plate, which realizes automatic scarring and tumor removal and cancels the traditional scraper device. The machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, fertilizer granulator machine price concessions, convenient operation and maintenance, etc.
Steam, gas ammonia or phosphoric acid or nitrogen solution, phosphoric acid ammonia slurry and heavy calcium slurry are introduced into the granulator of high concentration NPK fertilizer to complete the granulation process of chemical reaction and heat supply in the cylinder; Or the cold granulation process of compound fertilizer with a small amount of water. The material to be granulated is rotated through the rotary motion of the cylinder, and the rolling rotation occurs when there is no material in the cylinder. Under a certain humidity and temperature, the material is agglomerated into balls to complete the pelletizing process.
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Chain crusher is applied to the shattering of the block in the production of organic fertilizer, Also, it is widely used in chemical industry, building materials, mining and other industries. This machine use high-intensity wear resisting and cemented carbide chain plate with synchronous speed, and it has reasonable design for entrance and out quarrel, so which results in such advantages: fully broken, difficult to stick wall, easy to clean.
The function and structureThere are two types structure: one is vertical type with single motor, the other is horizontal type with double motor. The main working parts of Chain crusher is the rotor with steel chain, the steel chain connected to the rotor at one end, and connected the chain head with Wear resistant steel material. Chain crusher belong to impact crusher by high speed rotating chain to crushing the materials. Double rotor structure of horizontal chain crusher has its own drive motor rotor shaft, and the circumference speed of Chain head within the scope of the 28 ~ 78 m/s. Horizontal chain crusher is consist of feed inlet, engine body, outlet, rotor with bearing, gearing and reducer. There were liner panel sticking to the engine body in case of the friction between materials and engine body. In addition, it equipped with maintenance window easy access.The engine body and gearing were installed on the pedestal, and the shock absorber is involved with base under the pedestal.
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