#Oerlikon Barmag

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Oerlikon Barmag WINGS FDY Technology for a sustainable polyester yarn production at Garden Silk Mills in India

Remscheid (Germany) / Surat (India), February 12, 2024 – With the successful commissioning of the new polyester yarn production facility at Garden Silk Mills in Surat, India, Oerlikon Barmag once again proves that the company of the Swiss Oerlikon Industrial Group is rightly one of the world's leading suppliers of manmade fiber plants. The conversion and new construction of the polyester spinning mill, which now has a total of 216 WINGS FDY spinning units, was accompanied by extensive engineering work, which was conducted in close cooperation with experts from Germany and, above all, from India.

"We are particularly pleased to have equipped Garden Silk Mills, another successful customer, with our WINGS FDY technology," explained Oerlikon Polymer Processing Solutions CEO Georg Stausberg. "We are confident that the new, state-of-the-art spinning mill will be able to produce polyester yarns for the highest demands in an economically attractive way, so that they can be offered to the Indian market as well as the global market. We congratulate Garden Silk Mills on the successful commissioning and wish them all the best for the future," continued Stausberg.

The FDY yarn expansion project at Garden Silk Mills Private Limited (GSMPL) marks the beginning of a period of rapid progress in the textile sector by The Chatterjee Group (TCG) under the leadership of its visionary Chairman, Dr. Purnendu Chatterjee. With its state-of-the-art manufacturing plant at Jolwa, producing high quality polyester chips, POY, FDY and other specialty yarns, and the iconic Garden Vareli brand having a contemporary collection of sarees and dress materials, the Chatterjee Group, that has investments of USD 8 billion globally, is truly creating the Garden of Tomorrow. “We at MCPI and GSMPL are committed to realize the strong textile vision of Dr. Purnendu Chatterjee, Chairman, TCG”, said D.P.Patra, Whole Time Director and CEO, MCPI.

What is polyester yarn production with Oerlikon Barmag WINGS FDY all about?

The principle of producing a yarn is always the same: spinning pumps press the plastic melt under extremely high pressure through micro-fine nozzles, the resulting filaments are bundled into threads, stretched over godets, and wound up by a winding head. In order to master this principle reliably, high-precision and extremely stable technology is required. These machines are in use day and night, year in, year out. The slightest error during the spinning process cannot be corrected later.

Precise processes for textile and technical yarns

Oerlikon Barmag systems master almost all processes for the production of textile and technical yarns and spin the common polymers polyester, polyamide 6 and 6.6 or polypropylene. Garden Silk Mills focuses on so-called fully drawn yarns (FDY). They are processed into textile surfaces without further finishing. Fully drawn yarns are used wherever textiles need to fall smoothly or glide.

Sustainable solutions for FDY production

Oerlikon Barmag is the technology leader in this field. The WINGS concept breaks through the limits of conventional FDY spinning systems. WINGS stands for optimized production processes, low waste rates and energy consumption reduced by around 30 percent. High yarn quality is a must. This pioneering technology can be used in the FDY process for polyester and polyamide.

Oerlikon Barmag's WINGS technology now supports Garden Silk Mills in the production of FDY premium yarns – high-performance spinning components such as spinning pumps, spinning beams and spinn packs through to crossflow quenching and the 216 WINGS winders were installed in the direct spinning process downstream of an existing polycondensation system at Garden Silk Mills. This is because the quality of the yarn is determined in the spinning mill.

Competition on the yarn markets is currently also extraordinarily strong for Garden Silk Mills. The result: constantly increasing cost pressure. The solution: optimized production processes, economical systems, sustainable technologies. Oerlikon Barmag WINGS FDY technology provides all of this. Efficiency is the key feature of WINGS: The winder can be operated entirely from the floor. All operating elements are at eye level. As a consequence, this reduces the time required for feeding by 25-40%; time in which FDY yarn of the highest quality can be produced – and, above all, no waste.

#Oerlikon Barmag #Garden Silk Mills

[mariellejohnston]

MATERIAL RESEARCH

Looking into regenerative/recycled/recyclable/environmentally-friendly materials.

Repreve: Recycled PET bottle fabric

“We transform plastic bottles into certifiable, traceable, high-performance yarn … REPREVE® is made with less carbon, using non-toxic products. It reduces global warming potential compared to conventional virgin polyester. We empower brands and consumers to take a positive step … Our collaboration with Oerlikon Barmag on the eAFK EvoCooler technology has reduced the energy required to texture our yarn. REPREVE® SmartDye™ and WaterWise™, both proprietary innovations, have reduced the amount of water and energy used in the dye process.” - https://repreve.com/discover-repreve

Econyl: Recycled fishing net and nylon fabric

“Fishing nets, together with other nylon waste, are regenerated into ECONYL® nylon. … As well as being a solution on waste, ECONYL® regenerated nylon is also better when it comes to climate change. It reduces the global warming impact of nylon by up to 90% compared with the material from oil.” Also recycled into the material: old carpets, pre-consumer waste, and textile scraps. - https://www.econyl.com/the-process/

Agraloop Biofibre: created from agriculture/food waste

“The Agraloop™ refines natural fibers derived from agricultural crops into textile-grade fiber called Agraloop™ BioFibre™.  A NEW Natural Fibermindfully sourced for circularity. With our specialized wet processing technique, cellulose fiber from stems and leaves are purified into soft fiber bundles ready to spin into yarns. The Agraloop processes left-overs from various food and medicine crops including, oilseed hemp/flax, CBD hemp, banana, and pineapple.” - https://circularsystems.com/agraloop

Pinayarn: Fabric made from pineapple waste

“Piñayarn® by Ananas Anam is an innovative and low impact yarn, made from waste pineapple leaves. Piñayarn offers a 100% plant-based, recyclable, and biodegradable textile solution for a world otherwise dominated by petroleum-based textiles and resource intense virgin fibres.” - https://www.ananas-anam.com/pinayarn/

Recycled Cotton

“Recycled cotton can be generally defined as converting cotton fabric into cotton fiber that can be reused in textile products. Recycled cotton is also commonly referred to as regenerated cotton, reclaimed cotton, or shoddy. Recycled content includes recycled raw material, as well as used, reconditioned, and re-manufactured components.

Pre-consumer: includes scraps created by yarn and fabric by-products

Post-consumer: includes garments, upholstery, towels, household items to be repurposed

The largest volume of recycled cotton sources is produced through pre-consumer waste, such as cutting scraps. Post-consumer waste is more difficult to sort through due to various color shades, fabric blends, and it is generally a more labor-intensive process.” - https://cottonworks.com/en/topics/sustainability/cotton-sustainability/recycled-cotton/

Mylium: Mycelium-based leather

“At Mylium we treasure fungi that grow in a thread-like network, called mycelium. Mycelium grows by extending and branching its tips in search of nutrients. The threads hook strongly together and are pressed to form a uniform sheet.” -https://www.mylium.nl/technology/

Hemp fabric

“One of the most eco-friendly aspects of hemp is that it uses very little water, about 1/20th of the amount of water it takes to grow cotton and can often be rain-fed. Hemp can grow in almost all soil conditions, and unlike cotton (which depletes the soil of nutrients) hemp’s deep-reaching roots preserve the topsoil and subsoil. Hemp plants grow densely as well, leaving no room for weeds and competing plants and is less vulnerable to insects, which means little to no use of pesticides.” Hemp fabric is also biodegradable, and depending on where it is sourced from- largely produced by sustainable practices. - https://wearethefabricstore.com/au/sustainability/gots-organic-hemp

Lyocell and Modal: fibres made from sustainable wood

“TENCEL™ Lyocell and Modal fibers help to maintain the environmental balance by being integrated into nature’s cycle. The fibers originate from the renewable raw material wood, created by photosynthesis. The certified biobased fibers are manufactured using an environmentally responsible production process. The fibers are certified as [100%] compostable and biodegradable, and thus can fully revert back to nature.” - https://www.tencel.com/b2b/sustainability

An interesting article on the incredible role of mycelium and waste management...

[qocsuing]

Oerlikon Barmag – focus on eccentric screw pumps and pumps for shear-sensitive materials

Oerlikon Barmag – focus on eccentric screw pumps and pumps for shear-sensitive materials

improved productivity and increased lifespan and tailored solutions also for the most demanding applications within the chemicals and plastics industries and in PUR applications – these are the convincing arguments with which Oerlikon Barmag is showcasing its precision metering pumps at this year’s ACHEMA between August 22 and 26, 2022 in Frankfurt (Hall 8.0, Stand E4). The focus is on the new pump for shear-sensitive conveying media and the new eccentric screw pump.To get more news about SEEPEX Pump Part, you can visit hw-screwpump.com official website. The requirements for pumps are considerable, as the demand for customized solutions for increasingly complex processes is rising. This is particularly true for Oerlikon Barmag’s new eccentric screw pump range. High wear-resistance, increased durability and robust operation – the new pump is tailor-made for conveying highly-filled, high-viscosity and abrasive media, such as filled adhesives, filled silicones and filled casting compounds, for example. The is the multi-stage seal system, which considerably increases the pump’s lifespan. The upstream shaft sealing ring protects the slide ring seal against excessively-fast wear caused by challenging media. In turn, the optimum alignment of the drive shaft – ball bearing-supported and centrally-guided through the shaft sealing ring – prevents any metal debris caused by friction and hence ensures considerably greater durability. Producers benefit from considerably greater productivity, as the pumps’ maintenance intervals and hence machine downtimes are significantly reduced. High-speed metering pump with sealed product space The high-speed metering pump has been especially developed for metering poorly-lubricating media. Here, the main benefit is the sealed product space, which extends the pump’s lifespan considerably. The space that comes into contact with the media is limited to the area around the gears. “As a result, the high-speed pump is particularly suited for applications in the chemicals industry, which frequently involve aggressive acids”, comments Thorsten Wagener. The pump’s external rolling bearings are externally lubricated, hence ensuring that the product being metered does not cause damage as a result of poor lubrication. In addition to its extended lifespan, a further benefit is the lower maintenance requirements.

GM series for low-viscosity media The pumps in the GM and GA series provide precision metering with low-pulsation feeding of the conveying medium. The multi-stage GM pump conveys low-viscosity media (i.e. 250 bar, 100 mPas) even under high pressure and in the most challenging conditions. The square design from the proven GM series is the standard pump for many metering tasks. The development of the multi-stage pump expands the applications range for the GM series considerably. The round 2-stage GM pump has been developed especially for use in high-pressure technology. It masters the particular challenge of conveying small throughputs with low viscosities. The pump is perfect for 0.05 through 20 cm³/rev feed sizes and is excellently suited for use in high-pressure machines for PUR molded parts, foam slab stock, refrigeration unit insulations and sandwich panels, for example. GA series pumps for high-viscosity media The Oerlikon Barmag GA range has been especially developed for the challenging conveying of media with higher viscosities. The GA series pumps are available for conveying volumes of between 1.25 and -30 cm³/rev (0.6-144 l/h). They have been designed for pressures of up to 200 bar, for viscosities of up to 1.500 Pas as well as for temperatures of up to max. 225 °C. With this range of pumps, Oerlikon Barmag offers its customers tailor-made solutions for many technical processes in which high-precision and even metering is of paramount importance.

[sanathantextiles]

Future of Technical Textile Yarn in India - Sanathan Textiles

Our division of for Technical Textile Yarn & Industrial end-use offers high tenacity yarns that are used for a wide variety of applications. Equipped with the most advanced manufacturing setup designed and delivered by Oerlikon Barmag Germany, we offer these yarns from 600 to 6000 denier. Technical and Industrial use yarns are deemed to be the highest discipline in filament manufacturing and can pose a significant challenge for the manufacturers.

[marketerefforts]

Chemicals Metering Pump Market Report Till 2028 | Latest Trend, Growth Opportunities & Forecast Analysis

The study on Chemicals Metering Pump Market with its type and application sales analysis is very essential for all the decision-makers or strategists operating in this industry. The report is made by analysts with deep industry knowledge and experience. The global, regional, and country annual sales and revenue has been studied for the historical years and estimated for the current year. With the help of analytical tools, primary interviews, and data triangulation the report is enriched with quality data. The qualitative data on the upcoming industry trends with market triggers and risks are covered as a separate section in this comprehensive report.

As understood and analyzed in the global Chemicals Metering Pump market report the growth CAGR in the year 2022 to 2028 is showing a promising inclination. The macro and microeconomic conditions are studied and forecast data is anticipated.

Click here to get a FREE Sample PDF Copy of the Chemicals Metering Pump Market Research Report @ https://www.decisiondatabases.com/contact/download-sample-58790

As per this report analysis, the Chemicals Metering Pump market is expected to show a CAGR (revenue) of xx% between the forecast years and the global market size can cross USD XX million by the end of 2028, growing from USD XX million in the year 2022. This report specifically covers the global market share (sales as well as revenue) of key companies in the Chemicals Metering Pump business, as mentioned in a separate Chapter 3.

Regionally, the Chemicals Metering Pump market data is studied under the below-mentioned regions and countries – Americas covering (United States, Canada, Mexico, Brazil), APAC covering (China, Japan, Korea, Southeast Asia, India, Australia), Europe covering (Germany, France, UK, Italy, Russia, Spain), Middle East & Africa covering (Egypt, South Africa, Israel, Turkey, and other GCC Countries).

This research study gives a comprehensive overview of market share and growth opportunities of the Chemicals Metering Pump market as per type and application. The report also covers key manufacturers’ profiles with sales and gross margin data.

 The key manufacturers covered in this report: Breakdown data in Chapter 3.

Bran+Luebbe

SAMES KREMLIN

WITTE PUMPS & TECHNOLOGY GmbH

Gorman-Rupp Industries

Milton Roy

Fluid Metering

Heidolph Instruments GmbH & Co. KG

Lutz – Jesco

Neptune Chemical Pump

SEKO

Watson-Marlow Fluid Technology Group

CETONI GmbH

IWAKI

ViscoTec

Walchem

Controlmatik

Diener Precision Pumps Ltd

Dosim, S.A. de C.V.

Fisnar Inc.

Oerlikon Barmag

Pulsafeeder

Others

To inquire about report customization, feel free to reach out to our team of expert analysts @ https://www.decisiondatabases.com/contact/ask-questions-58790

This study considers the Chemicals Metering Pump value and volume generated from the sales of the following segments:

Segmentation by type: breakdown data from 2017 to 2022, in Section 2.3; and forecast to 2028 in section 11.7.

Electric

Pneumatic

Hydraulic

Other

Segmentation by application: breakdown data from 2017 to 2022, in Section 2.4; and forecast to 2028 in section 11.8.

Chemical Industry

Food Industry

Water Treatment Industry

Pharmaceutical Industry

Paper Industry

Auto Industry

Mineral Industry

Cosmetics Industry

Medical Industry

The latest developments of the industry and the sales channel, manufacturing process along with the manufacturing cost study is covered in the report.

Key Questions Answered –

What will be the Chemicals Metering Pump market CAGR and size between 2022-2028?

Who are the top/leading players of the Chemicals Metering Pump market?

What changes are expected in the Chemicals Metering Pump market in the next six years?

Which are the top product and leading applications of the Chemicals Metering Pump market?

What are the leading market drivers and major risks factors for the Chemicals Metering Pump market?

Which region/country leads and foresees highest growth in the next six years?

Purchase the Complete Global Chemicals Metering Pump Market Research Report @ https://www.decisiondatabases.com/contact/buy-now-58790

About Us:

DecisionDatabases.com is a global business research report provider, enriching decision makers and strategists with qualitative statistics. DecisionDatabases.com is proficient in providing syndicated research reports, customized research reports, company profiles, and industry databases across multiple domains. Our expert research analysts have been trained to map clients’ research requirements to the correct research resource leading to a distinctive edge over its competitors. We provide intellectual, precise, and meaningful data at a lightning speed.

For more details: DecisionDatabases.com E-Mail: [email protected] Phone: [phone] Website || Official Blog || Insights Analysis

#Chemicals Metering Pump #Chemicals Metering Pump Market #Chemicals Metering Pump Industry

[statzyreportsmarketresearch]

COVID-19 Version) Global Spinning Machines Market

The report forecast global Spinning Machines market to grow to reach xxx Million USD in 2019 with a CAGR of xx% during the period 2020-2025 due to coronavirus situation. The report offers detailed coverage of Spinning Machines industry and main market trends with impact of coronavirus. The market research includes historical and forecast market data, demand, application details, price trends, and company shares of the leading Spinning Machines by geography. The report splits the market size, by volume and value, on the basis of application type and geography. First, this report covers the present status and the future prospects of the global Spinning Machines market for 2015-2024. And in this report, we analyze global market from 5 geographies: Asia-Pacific[China, Southeast Asia, India, Japan, Korea, Western Asia], Europe[Germany, UK, France, Italy, Russia, Spain, Netherlands, Turkey, Switzerland], North America[United States, Canada, Mexico], Middle East & Africa[GCC, North Africa, South Africa], South America[Brazil, Argentina, Columbia, Chile, Peru]. At the same time, we classify Spinning Machines according to the type, application by geography. More importantly, the report includes major countries market based on the type and application. Finally, the report provides detailed profile and data information analysis of leading Spinning Machines company.

Key Content of Chapters as follows (Including and can be customized) : Part 1: Market Overview, Development, and Segment by Type, Application & Region Part 2: Company information, Sales, Cost, Margin etc. Part 3: Global Market by company, Type, Application & Geography Part 4: Asia-Pacific Market by Type, Application & Geography Part 5: Europe Market by Type, Application & Geography Part 6: North America Market by Type, Application & Geography Part 7: South America Market by Type, Application & Geography Part 8: Middle East & Africa Market by Type, Application & Geography Part 9: Market Features Part 10: Investment Opportunity Part 11: Conclusion

Market Segment as follows: By Region Asia-Pacific[China, Southeast Asia, India, Japan, Korea, Western Asia] Europe[Germany, UK, France, Italy, Russia, Spain, Netherlands, Turkey, Switzerland] North America[United States, Canada, Mexico] Middle East & Africa[GCC, North Africa, South Africa] South America[Brazil, Argentina, Columbia, Chile, Peru] Key Companies BB Engineering Hamburg Dresdner Maschinenfabriken Jwell Extrusion Machinery Lohia MJC Engineering & Technology Nadetech Innovations Oerlikon Barmag RIETER SAURER SCHLAFHORST SML Maschinengesellschaft TMT MACHINERY USTER TECHNOLOGIES Market by Type Polymer Polyester Others Market by Application Textile Industry Plastic Recycling

for sample report please visit: https://www.statzyreports.com/report.php?reportnumber=SR152012&reportnames=COVID-19-Version-Global-Spinning-Machines-Market-Status-2015-2019-and-Forecast-2020-2025-by-Region-C-Product-Type--6-End-Use

Phone Number (IN) - [phone]

(US) - [phone]

Email Address Email : [email protected]

Email : [email protected]

#Global Spinning #Machines Market #Spinning Machines

[sanathantextiles]

Technical Textile Yarn - Santhan Textiles

Our division of for Technical Textile Yarn & Industrial end-use offers high tenacity yarns that are used for a wide variety of applications. Equipped with the most advanced manufacturing setup designed and delivered by Oerlikon Barmag Germany, we offer these yarns from 600 to 6000 denier.

Technical and Industrial use yarns are deemed to be the highest discipline in filament manufacturing and can pose a significant challenge for the manufacturers. However, our expert and professional team tackle these challenges to create the best technical and industrial use yarns for our customers. Regular Shrinkage Low Shrinkage Super Low Shrinkage BornDyed™ Coloured Yarns for Technical Textile.

[deltaponline]

Lightweight pump ensures precise paint application with robots

  The GP451C paint metering pump is newly developed especially for increasingly compact robot arms deployed in paint and lacquer systems. This pump enables efficient, high-precision paint application in automobile production, in the aerospace industry and in the manufacture of components for generating renewable energy, for instance. Oerlikon Barmag has been producing gear metering pumps for metered surface coating and painting since 1985. The high-precision pumps allow the paint and lacquer system atomizers to carry out their task reliably. In this product portfolio, the GP451C – coming in at less than 1,000 g – excels as a result of its particularly low weight. This considerably reduces the wear on the arms of the painting robots used. “The GP451C’s already low weight can be additionally reduced if produced by means of additive manufacturing”, explains Thorsten Wagener, the Sales Manager responsible for pumps. “The innovative technology permits total design freedom when adapting the pump to the production system’s periphery”, he continues. The pump has a wide speed range (20 - 240 rpm), hence covering a large application area, which means that manufacturers do not have to deploy several pumps of varying sizes. The DLC wear-protection layer and the use of ball bearings considerably increase the pump’s service life. Furthermore, the pump is characterized by their flow-enhancing and dead spot-free construction, which shortens the required purging and product conversion times, hence helping to increase productivity. Oerlikon Barmag’s shows the newly developed GP451C paint metering pump at this year’s PaintExpo, taking place in Karlsruhe Germany (Hall 3, Stand 3235) between April 21 and 24. Read the full article

#Barmag #Deltap #gearpump #metering #Oerlikon #paint

[deltaponline]

Leichtgewicht-Dosierpumpe sorgt für präzisen Lackauftrag auch mit Robotern

  Zahnrad-Dosierpumpen für dosiertes Oberflächenbeschichten und Lackieren fertigt Oerlikon Barmag seit 1985. Diese Pumpen versetzen die Zerstäuber der Lackiersysteme in die Lage, ihre Aufgabe zuverlässig zu erfüllen. In diesem Produktportfolio zeichnet sich die neu entwickelte GP451C durch ein besonders geringes Gewicht von unter 1.000 g aus. Damit verringert sich die Belastung der Arme der eingesetzten Lackier-Roboter um ein Vielfaches. „Das ohnehin bereits geringe Gewicht der GP451C lässt sich zudem noch weiter reduzieren, wenn sie mittels additiver Fertigung hergestellt wird“, erklärt Thorsten Wagener, verantwortlicher Sales Manager im Bereich Pumpen. „Die innovative Technologie erlaubt völlige Gestaltungsfreiheit bei der Anpassung der Pumpe an die Peripherie der Produktionsanlage“, führt er weiter aus. Die Pumpe verfügt über einen breiten Drehzahlbereich von 20 bis 240 min-1  und deckt damit einen großen Austragsbereich ab. Produzenten können daher auf den Einsatz mehrerer Pumpen unterschiedlicher Größen verzichten. Die Verschleißschutzschicht DLC und die Verwendung von Kugellagern erhöhen die Standzeit der Pumpe. Darüber hinaus ist die Pumpe totraumoptimiert ausgelegt, was die erforderlichen Spülzeiten sowie Produktumstellungen verkürzt und damit zur Steigerung der Produktivität beiträgt. Oerlikon Barmag zeigt diese neue Pumpe auf der PaintExpo 2020, die in Karlsruhe vom 21. bis 24. April stattfindet. Read the full article

#Barmag #Deltap #Dosierpumpe #Farbe #Lack #Oerlikon #Zahnradpumpe

[textilenewsworld]

Kingsway expands production capacity with Oerlikon Barmag

from Free Textile News - Textiles RSS XML Feeds - Fibre2fashion.com https://ift.tt/3ds2rFi via Yuichun

#IFTTT #Free Textile News - Textiles RSS XML Feeds - Fibre2fashion.com

[textilenewsworld]

Oerlikon Barmag’s POY systems tops in energy efficiency

from Free Textile News - Textiles RSS XML Feeds - Fibre2fashion.com https://ift.tt/2Rqa9rj via Yuichun

#IFTTT #Free Textile News - Textiles RSS XML Feeds - Fibre2fashion.com